Technowash Techspray FM1500/3 Multi Stage Front Loading Spray Wash

Stock No

DC1505J

Manufacturer

Technowash

Model

FM1500/3

Year of Manufacture

2019

Serial

51595

Condition

Excellent Condition, Unused, Current Model

Work Envelope (WxDxH mm) [?]

1630 x 1630 x 1000 mm

Process Stages

Heated detergent spray wash + 2 x Rinses

Other Info

100% Stainless Steel Construction

Location

Our Central Warehouse, Aldridge, UK

Weight (kgs)

2500

External Dimensions (WxDxH mm) [?]

3,948 x 4,223 x 2,975

Delivery

Your delivery options

Description

The front loading range of fully automatic, robust, reliable and durable, the washer is designed to meet modern industry demands for efficient component cleaning whilst eliminating environmental & operating hazards associated with solvent cleaning systems.

Suitable for use with safe, water-based biodegradable detergents, these machines are ideal for removing oils, grease, soils and solid particles from a large variety of parts and sub-assemblies to an aerospace specification.

Fitted with fine inline filtration and suitable oil separation, they are able to achieve high standards of cleanliness.

Maximum cleaning efficiency is achieved with a constant speed, power-driven, and component table, enabling all the power produced by the wash pump to be used for the washing process, whilst ensuring that delicate and lightweight parts can be washed and degreased without damage or disturbance.

The machine is operated by an HMI touchscreen incorporating Technowash smart control technology. The machine parameters are changeable within this interface.

The Front loader machine can be loaded by a crane or other suitable lifting aid for heavier parts.

The pump feeds the water and cleaning agent mix through the jets until it reaches the parts to be cleaned. The washing process takes place within a closed system.

The wash tank door remains closed with the opening controls inhibited during the washing process.

The machine is fitted with a Filter-mist stainless steel water vapour condenser. This starts at the end of the washing process, the device draws water vapour out of the chamber condensing it back to water and returning the water back into the machine.

Technical Details

Stages

1. Heated detergent spray wash stage (re-circulated)
2. Heated primary spray rinse stage (re-circulated)
3. Heated secondary spray rinse stage (re-circulated)

Main Pumps:

• Wash pump – Lowara SHE40-200/75 - 400 litre - per min flow rate @ 5 bar
• Ambient rinse pump – Lowara SHE40-200/55 - 400 litres per min flow rate @ 4 bar
• Heated rinse pump – Lowara SHE40-200/55 - 400 litres per min flow rate @ 4 bar

Fluid Tank capacities

• Wash tank – 500 litres 
• primary rinse tank – 500 litres 
• Secondary rinse tank – 500 litres 
• Fluid tank level to be shown with MIN/MAX plate

Fluid Tank Heating

• Wash Tank – 2 off 33” 12kw S/S electric immersion heaters 
• Primary Rinse Tank – 2 off 33” 12kw S/S electric immersion heaters 
• Secondary Rinse Tank – 2 off 33” 12kw S/S electric immersion heaters 

Water vapour Extraction - 1 off Losma stainless steel water vapour condenser. 

Machine door Type

• Powered push button controlled vertically opening front door complete with safety nudge bar.
• 2 off Metalwork Pneumatic Cylinder 1340mm Stroke 
• M275/285 door cylinder 

Tank Flap Cylinders

• 2 off Metalwork Pneumatic Cylinder 32 Bore x 100mm Stroke 
  
• Bottom Bracket
• Hinge 
• Door Flap Cylinder Mounting Bracket 

Pipes

• Stainless Steel 304
• All external fluid pipes would be heat insulated.
• All Boom pipe work requires a compressed air purge.
• 3 x 1 ½” S/S Actuator Valves for pumps, to be positioned as close as possible to where the pipework goes through the skin. 
• 3 x 1” Socket required to go after the actuator valves for air purge .
• 3 x 1” S/S Actuated Valve to stop water running into the air lines .

Drain Valves - 3 off Stainless Steel 1½” BSP 3-piece lever valves 

Effluent Pump - 1 off Lowara S/S CO350-3 

Component Basket

• Ø1550mm stainless steel 40mm x 40mm mesh construction.
• Bi-directional  work basket manual rotation with nudge facility.
• Up scaled tooth drive system – 5mm thick 15mm tooth x 15mm pitch.
• 8 off SKF FYTWK25YTH bearings.
• 4 flanged nylon wheels

Drive Motor

• Lenze 105rpm High Efficiency Drive B45-071-32 Product code 020-002-006 c/w 7 pin multi-core plug.
• Basket able to go Bi-Directional.
• Includes: Drive Motor Coupling Assembly Product .

Float Switch - 3 off Float level sensors to measure low level, fill level & high level .

Product Height Clearance - 1000mm

Load Capacity of machine basket - 1000kg Maximum - even load

Fluid Particle Filtration

• Lift out debris filters + pump protection filters as standard.

Fine Filtration fited to all 3 fluid tanks

• 3 off Size 2 filter housing 600lts/min.1 per tank.

Level of Filtration

• Wash stage - 50 Micron
• Primary Rinse stage – 25 Micron
• Secondary rinse Rinse – 10 Micron

Spray Booms

• Stainless steel spray bar arrangements located inside the door provide top, bottom and side spray coverage.
• Quick release design to enable servicing of jets without entering the machine.

Spray Jets

• Acetal corrosion resistant V type 40° angle. Qty – 84
• CM30 – Red (15.5l/min@5bar)

Compressed Air Purge -  For Each Spray boom after each cycle

Tine Slots - Positioned 750mm apart so a pallet truck can fit between the tine slots.

Load Trolley - The machine is fitted with a 200kg capacity mobile load platform which would attach to the front of the machine during loading and unloading. Fixed front and swivel braked castors at the rear as standard.

Electrical Machine Mounted Control Panel:

• Machine Mounted with all relevant control gear.
• HMI touch screen control for basket nudge, fault diagnostic recipe programs and heater regulation.
• Heating and over temp circuit to be fully independent of each other.
• Control system to meet BS EN 292-1.
• Enclosure to be fitted with universal electrical warning stickers.
• 20% free space is required in the control panel.

Panel to be equipped for optional extras:

• HMI / PLC Siemens HMI / PLC
• 7day/24hour timer Yes within PLC

Audible and Visual Alarms:

• Low fluid Level Yes – Visual indication on HMI
• High fluid Level Yes – Visual indication on HMI
• End of Cycle Wash cycle indicator light goes out also message on HMI.
• Over Temp Thermal Cut Out Yes – Fail safe in case of thermostat failure, notification on HMI.

Technical data

Electrical:	TechSpray FM1500/3
Nominal input voltage	3 Phase 415V @ 50 Hz
Supply current	100 Amps
Power consumption	67.5  kW
Heating output	4 off 12 kW
Pump 1 Consumption	1 off 7.5 kW
Pump 2/3 Consumption	2 off 5.5 kW
BIF 250	1 off .55 kW
Effluent pump	1 off .37 kW
Drive motor	1 off .37 kW
OS01 oil separator	1 off .37 kW
Control Voltage	24v DC

 

Mechanical/ General	TechSpray FM1500/3
Machine overall dimensions	3948 (L-R) x 4223 (F-B) x 3575 (H) – Door open
Machine weight Empty	2500 kg
Max. capacity of the washing basket with even load (kg)	1000 kg
Max. usable height (mm)	1000 mm
Max. fill volume (L)	500 L Tank
Noise level LPA	< 70 dB (A)
Operating pressure (Bar)	Pump 1 - 5bar @ 400L/min Pump 2 and 3 - 4 bar @ 400L/min
Permissible cleaning agents	See Section 2.2
Duty cycle	75%
Max. operating temperature	75oC
Spray Jets	Acetal corrosion resistant V type 40° angle

 

Print / Download Technowash Techspray FM1500/3 Multi Stage Front Loading Spray Wash Datasheet

Photographs taken prior refurbishment. Our refurbishment service is not available on all machines.

 

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