Balco Engineering Ltd Automatic Electropolish Line

Stock No

TEC400

Manufacturer

Balco Engineering Ltd

Model

Automatic Electropolish

Year of Manufacture

2016

Serial

MS-0054

Condition

From a working environment, Seen working by RSW, Good Condition

Work Envelope (WxDxH mm) [?]

500 x 260/360/ x 650

Process Stages

6

Other Info

Fume Exhaust System (4,386 CFM)

Location

Sheffield, UK

External Dimensions (WxDxH mm) [?]

1100 x 2550 x 2530mm

Delivery

Your delivery options

Description

Balco Engineering Ltd. Automatic Electropolish Line

General description

The plant comprises a series of tanks in an enclosed extracted canopy as detailed on the process schedule attached.

The equipment is arranged in a straight line with the work is carried from tank to tank automatically by the transporter.
There is a full fume extraction system to atmosphere.

Approximate plant dimensions 2550mm long x 1100mm wide x 2530mm high to top of canopy.

Plus, ancillary equipment
• Fan Stand 1800mm x 600mm footprint.
• Rectifier 500mm long x 500mm wide x 13800mm high.
• Control Panel 800mm long x 270mm wide x 1000mm high.

The line is fully consoled in polypropylene sheet and the tanks are located inside an integral PP bund with support stand to working height from factory floor level.
The line is fitted with an overhead transporter controlled via a Mitsubishi plc.
 
Specification of equipment

Tank No. 1 Process Electropolish

• Temperature: 60oc
• 1 Off Single compartment tank of internal size 360mm x 500mm x 650mm deep, complete with top flange.
• The body of the tank is manufactured from polypropylene material.

Tank is supplied with:

• Fume Extraction Canopy.
• Lift off Tank Lid.
• 1 Set Electric Heating Equipment complete with protection and control.
• 1 Set Process Temperature Control.
• 1 Set Solution Circulation Pump complete with suction and delivery pipework.
• 1 Set Anodic Vee Location Blocks
• 2 Off Cathode Bars fitted with stainless steel cathode plates.
• 1 Off Kraft Rectifier 1000 amps X 15 VDC

Tank No. 2 Process Rinse 1

• Temperature: AMB
• 1 Off Single compartment tank of internal size 260mm x 500mm x 650mm deep, complete with top flange.
• The body of the tank is manufactured from polypropylene material.

Tank is supplied with:

• Fume Extraction Canopy.
• Lift off Tank Lid.
• 1 Set PP Vee Location Blocks
• 1 Off Bottom Water Inlet.
• 1 Off Rear Overflow to drain.
• 1 Set Air Agitation.
• 1 Set pH Monitoring.
• 1 Set Conductivity Monitoring.

Tank No. 3 Process Rinse 2

• Temperature: AMB
• 1 Off Single compartment tank of internal size 260mm x 500mm x 650mm deep, complete with top flange.
• The body of the tank is manufactured from polypropylene material.

Tank is supplied with:

• Fume Extraction Canopy.
• Lift off Tank Lid.
• 1 Set PP Vee Location Blocks
• 1 Off Bottom Water Inlet.
• 1 Off Rear Overflow to drain.
• 1 Set Air Agitation.
• 1 Set pH Monitoring.
• 1 Set Conductivity Monitoring.

Tank No. 4 Process Nitric Acid

• Temperature: TBC
• 1 Off Single compartment tank of internal size 260mm x 500mm x 650mm deep, complete with top flange.
• The body of the tank is manufactured from polypropylene material.

Tank is supplied with:

• Fume Extraction Canopy.
• Lift off Tank Lid.
• 1 Set Electric Heating Equipment complete with protection and control.
• 1 Set Process Temperature Control.
• 1 Set PP Vee Location Blocks

Tank No. 5 Process Rinse 3

• Temperature: AMB
• 1 Off Single compartment tank of internal size 260mm x 500mm x 650mm deep, complete with top flange.
• The body of the tank is manufactured from polypropylene material.

Tank is supplied with:

• Fume Extraction Canopy.
• Lift off Tank Lid.
• 1 Set PP Vee Location Blocks
• 1 Off Bottom Water Inlet.
• 1 Off Rear Overflow to drain.
• 1 Set Air Agitation.
• 1 Set pH Monitoring.
• 1 Set Conductivity Monitoring.

Tank No. 6 Process Hot Rinse

• Temperature: 60oc
• 1 Off Single compartment tank of internal size 260mm x 500mm x 650mm deep, complete with top flange.
• The body of the tank is manufactured from polypropylene material.

Tank is supplied with:

• Fume Extraction Canopy.
• Lift off Tank Lid.
• 1 Set Electric Heating Equipment complete with protection and control.
• 1 Set Process Temperature Control.
• 1 Set PP Vee Location Blocks
• 1 Set pH Monitoring.

Control Console
Central control cabinet containing Mitsubishi PLC and HMI. Three off electronic temperature controllers. Four off pH meters. Three off conductivity meters. Start stop buttons for extraction fan, pumps etc. Selector switches for manual or automatic transporter operation. Complete with contactors, circuit breakers and rail mounted terminal blocks.

Transporter
One off twin track overhead transporter with two modes of operation: automatic under the control of the Mitsubishi PLC and manually under operator control via push buttons mounted on the front of the unit.

Running inside the canopy with motorised raise lower and traverse with necessary interlocks.

SWL estimated at 50kg.

Electrical Wiring
All electrical wiring between the central control console and field electrical items is installed in corrosion resistant PVC or galvanised-steel cable tray suitably supported.

Fume Exhaust System

Scope of supply

A single fume exhaust system is installed for the in-line processes as indicated below and on the tank schedule.

The extraction system includes the following major items of equipment: -

• Fume exhaust canopy.
• Interconnecting trunking.
• Exhaust Fan.
• Outlet stack.

Specification of the equipment

Item 1 - Canopy Extract Hood - 1 Off

• Rear lip extraction hoods fitted above tank rim with full width slots inside an enclosed canopy.
• Material of Construction: - Polypropylene

Item 2 - Ductwork -

• Connection duct running into the extraction fan.
• Material of construction: Grey PVC.

Item 3 - Extraction Fan

• Centrifugal fume exhaust fan, direct drive from three phase 4kW motor complete with support frame and drain socket.
• Duty: Total air flow 2.07 cubic metres per second (4,386 CFM).

Item 4 - Discharge Stack

• Fume discharge stack rising vertically through the building roof from the fan discharge terminating with a high velocity efflux cone.

 

Print / Download Balco Engineering Ltd Automatic Electropolish Line Datasheet

Additional files

Process Schedule

Photographs taken prior refurbishment. Our refurbishment service is not available on all machines.

 

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