What is Shot Peening?
A process widely used in manufacturing mechanical parts, shot peening is known for hardening the surface of metal components to prepare them for use. As the life of these parts will often be repetitive & stressful, fractures and breaks are liable. Shot peening is used to reinforce the surface of the metal, strengthening the fatigue resistance.
Shot peening is a cold work process when a media in the form of small circular objects is shot at a metal subject with enough force that results in a small dent to the surface. The media can be metal, glass or ceramic, with multiple of the small ball-bearing sized objects used to create multiple tiny indentations to the surface. As each impact indents the surface, the directly targeted area will cave in with surrounding (softer) material pushing to the sides into the compression range. Because lots of media is aimed at the area, the compression range will be repetitively hit causing the overall area to be compressed & encased in a compressively stressed layer.
Benefits of Shot Peening
- Strengthens the surface of the metal.
- Increase fatigue resistance, increasing the functional longevity of the item.
- Reduces the possibility of cracking.
- Remove unwanted tension in the material (from previous processes).
- Fills out surface pores.
- Produces a ‘pebbly’ surface which is desirable with certain components.
- Dislodge small debris.
Due to the compression, shot peening can marginally distort the surface of the metal which could be problematic for parts that require precision. For these circumstances particle shot peening would be used, as it uses a smaller medium that could be more carefully controlled.
Who Uses Shot Peening?
Commonly used in the medical, aerospace & automotive industries, shot peening is used for an extensive range of items such as gears, springs, rods, crankshafts, pistons, drill bits, propeller shafts, turbine blades, epidural gear & much more.
Machines for Application
When it comes to shot peening there are two types of machines that can achieve the desired effect, air blasting machines & centrifugal wheelblast machines. As each has its advantages, it is common that specific components are more suitable to be hardened by one machine rather than the other.
Air Blasting
Utilizing compressed air to shoot media at the surface, air blasting machines are precise and efficient, firing the media via a nozzle. Requiring to be connected to an air supply, these machines can accurately control the speed the media is fired at. Their design can vary, frequently seen as self-contained blast rooms, abrasive blast cabinets or portable equipment, potentially containing multiple nozzle guns for increased coverage.
Centrifugal Wheelblast
To shoot its media and implied by its name wheelblast, these machines use a high-speed paddle wheel to fire their media. These machines are often called airless blasting machines to differentiate the pending technology from air blast machinery. Able to fire at a speedy rate, the movement of the wheel is directly driven or belt driven. All this takes place inside a closed chamber, the centrifugal force allowing for even coverage to the surface of all the parts inside.
Comparison
Upon comparison, both these machines are very efficient at shot peening so deciding on which to use for different components is dependent on their strengths.
Air Blasting | Centrifugal Wheelblast |
- Accurate & precise
- Thorough & in-depth
- Optional forms of blast rooms, cabinets portable equipment
|
- Shorter time cycles
- Process larger batches or larger items
- The volume of media shot will process a larger area
|
If you are looking for a shot peening machine but are unsure on which machine to buy, you can contact our team for more information at [email protected] or call us at +44(0)1922 45 8000.
Dynamiki Dynablaster M11 Suction Venturi Shot Blast Machine
The M11 suction feed cabinet is a general purpose heavy duty workshop machine suitable for a wide range of blasting applications. Designed for easy access with a large front opening door
- Stock No
- NEW130
- Category
- Suction Venturi Blast Cabinets
- Model
- Dynamiki M11
- Work Envelope (WxDxH mm) [?]
- 1000 x 700 x 1000
- Work Handling Method
- Manual
- Condition
- Brand New, Current Model
- Availability:
- Available subject to build time
- Price [?]
- Please call on +44 (0) 1922 45 8000
Dynamiki Dynablaster M12 Suction Venturi Shot Blast Machine
The M12 suction feed cabinet is a general purpose heavy duty workshop machine suitable for a wide range of blasting applications. Designed for a smaller floor space with rear mounted dust collector.
- Stock No
- NEW131
- Category
- Suction Venturi Blast Cabinets
- Model
- Dynamiki M-12
- Work Envelope (WxDxH mm) [?]
- 1000 x 800 x 950
- Work Handling Method
- Manual
- Other Info
- 400v 3 phase
- Condition
- Brand New
- Availability:
- Available subject to build time
- Price [?]
- Please call on +44 (0) 1922 45 8000
Riley 1200 Pressure Shot Blast Cabinet
The Riley pressure fed shot blasting cabinet with an 8 litre pressure pot for high quality finishing. Includes a front opening door for easy component handling and a matched dust collector.
- Stock No
- NEW151
- Category
- Pressure Fed Blast Cabinets
- Model
- Riley Various
- Work Envelope (WxDxH mm) [?]
- 1200 x 1000 x 850mm
- Condition
- Brand New, Excellent Condition, Current Model
- Availability:
- Available subject to build time
- Price [?]
- Please call on +44 (0) 1922 45 8000
Riley Auto Alloy Wheel Blaster
Quick and quality automatic blasting of alloy wheels. Reduces staffing costs and increases throughput (approx 3.5 minutes per wheel) with a consistent quality finish, Airless technology.
- Stock No
- NEW200
- Category
- Airless & Automated Blast Equipment
- Model
- Riley Auto Wheel Blaster
- Work Envelope (WxDxH mm) [?]
- 1x Alloy Wheel
- Work Handling Method
- Automatic
- Other Info
- Fast, airless blasting
- Condition
- Brand New
- Availability:
- Available subject to build time
- Price [?]
- Please call on +44 (0) 1922 45 8000
Vacublast (Wheelabrator) Blastmaster PB150 Pressure Fed Manual Blast Cabinet
A much sought-after Wheelabrator Blastmaster PB150 large capacity pressure blast cabinet, has been designed specifically for a large number of media blasting applications where high work output is required designed, and built for the aerospace industry. Ex BAE Systems.
- Stock No
- SA923S
- Category
- Pressure Fed Blast Cabinets
- Model
- Vacublast (Wheelabrator) Blastmaster PB150
- Year of Manufacture
- 1985
- Work Envelope (WxDxH mm) [?]
- 1500 x 1335 x 930
- Work Handling Method
- Manual Left and right hand Door
- Other Info
- Very Heavy Duty Traditional Large Cabin
- Condition
- From a working environment, Seen working by RSW
- Location
- Rolls Royce stores, near Derby, UK
- Refurbished Price [?]
- £ Login or Register for price.
- Sold As Seen Price [?]
- £ Login or Register for price.
Vacublast (Wheelabrator) Blastmaster PB150 Pressure Fed Manual Blast Cabinet
A much sought-after Wheelabrator Blastmaster PB150 Pressure Fed Manual blast cabinet, has been designed specifically for a large number of media blasting applications where high work output is required designed, and built for the aerospace industry. Ex BAE Systems.
- Stock No
- SA925S
- Category
- Pressure Fed Blast Cabinets
- Model
- Vacublast (Wheelabrator) Blastmaster PB150
- Year of Manufacture
- 1979
- Work Envelope (WxDxH mm) [?]
- 1500 x 1335 x 930mm
- Work Handling Method
- Manual
- Other Info
- Heavy Duty Gravity Shot Recovery
- Condition
- From a working environment, Seen working by RSW
- Location
- Rolls Royce stores, near Derby, UK
- Refurbished Price [?]
- £ Login or Register for price.
- Sold As Seen Price [?]
- £ Login or Register for price.
Surface Dynamics Automated 4 Gun Twin Axis Shot Peening System
This blasting system is designed for the automatic cleaning of jet engine blades. The blast cabinet includes a powered turntable and fitted to a linear actuator are 4 blast nozzles. Media recovery including sieving for re-use is also used, plus a powerful dust extraction system.
- Stock No
- SB957
- Category
- Airless & Automated Blast Equipment
- Model
- Surface Dynamics ALOX 180 Auto Blasting
- Year of Manufacture
- 2007
- Work Envelope (WxDxH mm) [?]
- 1010 x 700 x 1130
- Work Handling Method
- Manual Load Rotary Table 4 x Recip' Guns
- Other Info
- Programmable auto Blast Process
- Condition
- Seen working by RSW, Excellent Condition, Current Model
Vacublast (Wheelabrator) Ventus 150S, Semi Automated Blast Machine
The Wheelabrator Vacublast Ventus model 150S Semi Automatic Peener is a suction feed air blast cabinet that has been designed specifically for production applications where a less aggressive surface treatment is required.
- Stock No
- SB976
- Category
- Airless & Automated Blast Equipment
- Model
- Vacublast (Wheelabrator) Ventus model 150S
- Work Envelope (WxDxH mm) [?]
- 1500 x 1300 x 900
- Work Handling Method
- Semi Automatic
- Other Info
- Unimaster UMA 152 Dust Collector
- Condition
- From a working environment, Seen working by RSW, Good Condition
- Refurbished Price [?]
- £ Login or Register for price.
- Sold As Seen Price [?]
- £ Login or Register for price.
Vixen Surface Treatments JB 220 Jetblast Machine
The Jetair JB220 is ideally suited to cleaning components which can be tumble-blasted using steel shot to remove rust, scale and paint such as those in the re-manufacturing industries. Very low run hours.
- Stock No
- SB983
- Category
- Airless & Automated Blast Equipment
- Model
- Vixen Surface Treatments JB220
- Year of Manufacture
- 2000
- Work Envelope (WxDxH mm) [?]
- Ø525 x 700
- Work Handling Method
- Manual load auto blast
- Other Info
- Compact Airless Tumble Blast
- Condition
- Good Condition, Current Model, Seen powered at RSW
- Refurbished Price [?]
- £ Login or Register for price.
- Sold As Seen Price [?]
- £ Login or Register for price.
Guyson International T40 Suction Venturi Tumble Blast Machine
A Guyson T40 Tumbleblast is for suction venturi blasting bead and grit when surface processing batches of small metal components. Tumbling the components inside a rotating drum whilst being blasted to achieve the required surface finish.
- Stock No
- SC1016
- Category
- Suction Venturi Blast Cabinets
- Model
- Guyson International T40 Tumble Blast
- Year of Manufacture
- Unknown
- Work Envelope (WxDxH mm) [?]
- Ø500 x 200 Basket (No Basket Included)
- Work Handling Method
- Manual Load : Auto Tumble Blast
- Other Info
- Barrel Blast C/W Variable Speed Drive
- Condition
- From a working environment, Good Condition
- Refurbished Price [?]
- £ Login or Register for price.
- Sold As Seen Price [?]
- £ Login or Register for price.
Wheelabrator Wheelabrator M101 Self Contained, Fully Packaged, Tumble Belt Shotblast Machine
The Wheelabrator M101 shot blast machine offers a low-cost solution to batch clean tumble-proof components in the most efficient and economical way.
- Stock No
- SC1017
- Category
- Airless & Automated Blast Equipment
- Model
- Wheelabrator Tumble Blast M101
- Work Envelope (WxDxH mm) [?]
- 825 x 600
- Work Handling Method
- Manual load, Automatic cycle
- Condition
- From a working environment, Good Condition
- Refurbished Price [?]
- £ Login or Register for price.
- Sold As Seen Price [?]
- £ Login or Register for price.
Wheelabrator Vacublast, Very Heavy Duty, Automatic, Programmable, Vector 150P Shot Blast Cabinet
The Ventus 150P pressure fed air blast cabinet from Wheelabrator has been refurbished and upgraded to include the latest in HMI control and designed for specific production applications where a high work output is required.
- Stock No
- SD1023
- Category
- Airless & Automated Blast Equipment
- Model
- Wheelabrator Programmable Ventas 150 P Automated
- Year of Manufacture
- Ref 2018
- Work Envelope (WxDxH mm) [?]
- 1500 x 1400 x 1190
- Work Handling Method
- Load End Driven Table Auto X & Y Axis
- Other Info
- Touch Screen program Controller (2018)
- Condition
- From a working environment, Seen working by RSW, Good Condition
- Sold As Seen Price [?]
- £ Login or Register for price.
Guyson International Guyson Formula F1600 Suction Venturi Shot Blasting Cabinet
The Guyson Formula 1600 blast cabinet is ideal for light duty applications or when blasting is required on an intermittent basis, such as school design technology and craft departments, art glass workshops and general maintenance departments.
- Stock No
- SD1024
- Category
- Suction Venturi Blast Cabinets
- Model
- Guyson International F1600
- Work Envelope (WxDxH mm) [?]
- 1050 x 700 x 700mm
- Work Handling Method
- Manual loading
- Other Info
- With matching dust extractor
- Condition
- From a working environment, Good Condition, Current Model
- Refurbished Price [?]
- £ Login or Register for price.
- Sold As Seen Price [?]
- £ Login or Register for price.
Guyson International Guyson Super 6 Venturi Shotblaster with Extraction Unit
A second hand popular Guyson Model super 6 suction venturi feed blast cabinet which has a universal appeal for all those medium sized engineering blast and cleaning jobs
- Stock No
- SD1026
- Category
- Suction Venturi Blast Cabinets
- Model
- Guyson International Super 6
- Work Envelope (WxDxH mm) [?]
- 1000 x 530 x 530
- Work Handling Method
- Manual with Multiple Door Access
- Other Info
- Separate Dust Extractor
- Condition
- Seen working by RSW, Excellent Condition, Current Model
- Refurbished Price [?]
- £ Login or Register for price.
- Sold As Seen Price [?]
- £ Login or Register for price.
Guyson International Euroblast 10PF Shotblast Machine
A large pressure fed shot blasting cabinet from the highly regarded manufacturer Guyson International. Including 27 litre pressure pot media delivery vessel (cyclone feed) with a matched dust collector.
- Stock No
- SD1029
- Category
- Pressure Fed Blast Cabinets
- Model
- Guyson International Euroblast 10PF
- Year of Manufacture
- 2009
- Work Envelope (WxDxH mm) [?]
- 1480 x 1480 x 1145 Clear Ø1000mm Table
- Work Handling Method
- Manual with Rotary Table
- Other Info
- 27 Litre Pressure Pot Cyclone Fed
- Condition
- From a working environment, Excellent Condition, Current Model
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